Tag Archives: Dr. Bodgit

Let there be light

Our new bee shed provides a protective environment for hives, allowing inspections in most weather conditions if needed. The only exception is during extended cold periods when the colonies remain clustered. The shed is south facing and gets whatever sunlight is available from early/mid morning depending upon the season. This warms the shed nicely and, because of the seven 50 x 50cm windows along the side 1, provides light to work the colonies.

A typical sunny day ...

A typical sunny day …

But – believe it or not – the East coast of Scotland is not always sunny. Although it is one of the sunniest places in Scotland, with an average of ~1500 hours of sunshine a year 2, it is not always bright when I need to inspect the colonies.

And if it is grey and overcast outside it can be really murky in the bee shed.

This was the only significant drawback of the original bee shed which – due to its orientation – got no direct sunlight through the windows from early/mid-afternoon. Consequently, late afternoon inspections on gloomy days could be a bit testing. There was enough light to find the queen and observe the general state of the colony, but finding eggs or distinguishing the age of larvae – something critical for our research – was very hit and miss. It was usually necessary to take frames to the open door to see things better.

Which, of course, was not ideal if it’s chucking it down or windy outside, the very conditions that justify using a bee shed in the first place.

LED lighting systems

Therefore, in addition to orientating the new bee shed to maximise light throughout the day, I’ve also installed a 12V LED lighting system. These are available in kit form or you can easily purchase the necessary components – battery, solar panel, charge controller, cable, lamps and a switch – individually 3.

For convenience I used a Geo 4 Solar Lighting Kit from the Solar Centre. It’s not the cheapest way to get started, but at least all the components should be compatible and there are some (rather perfunctory) instructions provided. There’s also a useful YouTube video linked from the suppliers website.

The kit includes a single 30W solar panel and six 40W-equivalent LED bulbs. The latter seemed unlikely to be bright enough to help see eggs and developing larvae so I’ve replaced them with 9W LEDs, equivalent to about 120W incandescent bulbs 4.

Battery

The Solar Centre also sell suitable batteries for solar power systems … but at daft prices. I therefore sourced one elsewhere, ending up with a 100Ah leisure battery 5. This is probably overkill for lighting the shed … my back-of-the-envelope calculations suggest this battery will run the six 9W LED lamps for over 20 hours from a full charge 6. However, there are additional things I want power for in the shed including some hive monitoring equipment, so the excess capacity will come in useful.

The battery is hidden away in the corner of the shed inside a battery box. This includes USB and 12V outlets, enabling additional things to be hooked up in due course.

Installation

This was pretty straightforward. It was simply a case of rigidly adhering to red = positive and black = negative cabling, connecting all the bulb holders together, wiring up the switch and the charge controller, hooking up the solar panel and screwing in the bulbs.

The solar panel was fitted to the shed roof. This caused a few problems. Firstly, the roof is at an angle of ~25°. This appeared to be less than optimal for a solar panel at the latitude (56° N) of the shed. The usual way to determine the panel angle is to add 15° to the latitude in winter, or subtract 15° from the latitude in summer – the difference to take account of the angle of the sun in high summer or midwinter.

Since the lighting will be used mostly in summer – during inspections – I sketched a few possible bracket designs to angle the solar panel at about 40°. However, I ran out of time and enthusiasm, so ended up fitting the panel directly to the roof.

Solar panel installation ...

Solar panel installation …

I subsequently discovered an alternative way of calculating the optimal angle for a solar panel – multiply the latitude by 0.9 and subtract 23.5 i.e. (56 * 0.9) – 23.5 = 26.9°, which isn’t significantly different from the angle of the roof in the first place  😀

Switches

The lighting system has a standard on-off switch. However, I’d wanted to install a simple time switch which would automatically turn the lights off after a fixed period, for example one hour. This would avoid draining the battery should the system be left on inadvertently. The 12V timer I bought came with no comprehendible instructions and I’ve so far failed to get it to do what I want.

As an interim measure I’ve fitted a kitchen cupboard “on when open” circuit breaker in series with the main switch. The lights only turn on when the shed door is open. When working in the shed the door is almost always left open with the smoker left on the step outside. If this isn’t done there’s a tendency to end up getting ‘kippered’ as the shed fills with smoke 😉 

Kitchen cupboard switch ...

Kitchen cupboard switch …

The wiring is spectacularly bad – in true Dr. Bodgit style – but it works just fine. 

Bulb holders and reflectors

The bulb holders were fixed to the shed roof, more or less directly above the position of the hives. Due to the angle of the roof this places them above head height – so little chance of hitting them with your head – but it does mean they are rather dazzling.

Welcome ...

Welcome …

It’s no use fixing them down the centre of the roof as the light is then behind you when conducting inspections, so negating most of the benefits of installing the lighting system in the first place.

Therefore, to avoid retinal burns (!) I’m investigating simple white Correx ‘reflectors’ nailed to the roof battens near the lamps. These should angle the light better into the hives.

Finally, to allow future changes to the lamp holder positions should they be needed, I allowed additional cable between them, all held in place using lots of cable clamps.

There should be bees in the shed by the time this is posted. However, we’ll need to wait a few weeks until it’s warm enough for routine inspections before we can be sure the lighting system is optimal.


Colophon

Let there be light is a Biblical phrase from the third verse of the Book of Genesis. Many academic or educational institutions use the phrase in Latin, Fiat lux, as a motto.

Inevitably the phrase is also used as the basis for a large number of quotes, including my particular favourite (from the actress and comedian Ellen DeGeneres) In the beginning there was nothing. God said, ‘Let there be light!’ And there was light. There was still nothing, but you could see it a whole lot better.

Even kewler floors

So-called kewl floors have underfloor entrances that are pretty-much rodent proof (so you don’t need mouseguards in winter) and are easy to seal when needed for transporting hives or administering vaporised oxalic acid. They are very easy and inexpensive to build. The last batch I built were all fitted with a Correx landing board that protruded a centimetre or so. It turned out that the ‘design’ (a rather grand word for the bodged solution I came up with at the time) was not ideal so I’m gradually replacing them with a modified version that corrects the worst of the faults of the original.

New Correx landing board ...

New Correx landing board …

The problem

  1. The protruding landing board inevitably got a bit bashed about when transporting colonies
  2. The gap underneath the landing board disorientated bees who climbed up the hive stand or otherwise undershot. This was particularly noticeable when reversing colonies during vertical splits. I’d previously fitted a plastic ‘skirt’ to some hives to fix this (see pic below).
  3. The ‘edge’ of the Correx provided a narrow and slippery target for heavily-laded foragers returning to the colony. Many lost their grip and fell off into the grass before having a second or third attempt at entering the hive.

The solution

An L-shaped piece of Correx (of course), though this time not protruding, with a rough textured integral ‘skirt’ to block the gap below the hive entrance works well. To make an acute bend in Correx you need to make two parallel cuts through one skin and remove the intervening ‘rib’. This takes longer to write than to do. After stapling the Correx in place I spray paint it and sprinkle sand onto the wet paint. You can use different colours to help orientate bees and minimise drifting. Alternatively, use multi-coloured ‘repurposed’ estate agent signs and a clear spray varnish of some type.

Other improvements?

The final change I’d intended to make to these floors was to add a second entrance on the opposing side. Some hive manipulations involve turning the colony 180° on the stand – these include vertical splits and using a Cloake board for queen rearing. Rather than manhandling the entire colony it would be much easier to seal off the front of the hive and open a hinged entrance at the rear (much like opening and closing the gates on a Snelgrove board). Unfortunately, this batch of floors were over-engineered, with the upper upper rim glued and screwed in place, so this modification will have to be introduced when (or if) I next build floors.

New landing board in action …


The original landing board was held in place with gimp pins. Inevitably these had rusted which made removing them a bit of a pain. When replacing them I used stainless steel staples (like these from Arrow) with the hope that this will make future removal of the landing board easier.

 

Dr. Bodgit goes beekeeping

Two frame nucs

Two frame nucs …

Dr. Bodgit is the name my wife gives my alter ego … the bloke who spends the first few days each week nursing the cuts and gouges in his hands from a weekend spent butchering pieces of wood for beekeeping purposes. In a past life I was asked to talk about ‘DIY for beekeepers’ for the Warwick and Leamington BKA … something relatively lightweight to follow their AGM. As any BKA member knows, these are usually very tense events, with huge competition to get onto the executive committee … or not. That talk lead to an irregular Dr. Bodgit column in the otherwise excellent WLBK Bee Talk newsletter which in turn prompted me to start this website … if you go back to some of the early posts they were often about DIY for beekeepers. Now, a few years later, I’m dusting off the same talk for the Fife BKA at their 2016 AGM (10/3/16), updated to include a further 5 years of tips and tricks and a large amount of additional scar tissue.

Paynes poly nuc ...

Paynes poly nuc …

In the spectrum of beekeeping DIY – ranging from badly carving up a block of polystyrene for hive insulation to crafting beautiful cedar broods and supers from wood I’ve felled, matured, dried, cut and planed – I’m firmly positioned at the (rank) amateur end. Nevertheless I reckon there are a large number of items that can be easily, relatively inexpensively and usefully built – these both potentially improve your beekeeping (enjoyment at least) and give you something to do in the long, cold, dark winters.

Tools of the trade

Clearer boards

Clearer boards …

Over the years I’ve developed some fairly basic boundaries to the types of DIY I attempt. I’m restricted on time, space and very restricted on ability. Furthermore, since I don’t really trust myself with power tools I don’t own too many (though see below). Therefore the vast majority of the things I attempt can be constructed – a rather grand word meaning ‘bodged together’, hence Dr. Bodgit – using the sorts of tools most people already have available:

  • cutting tools – a good tenon saw, a Stanley knife and a breadknife
  • measuring tools – tape measure and set square
  • joining tools – hand drill, screwdriver and small hammer

The breadknife is really for working with polystyrene – either carving insulation or butchering Paynes poly nucs to improve them. To these tools I’d add a list of ‘consumables’ that will need regular replacement:

  • pencil for marking stuff – you will inevitably lose it … it’s behind you ear 😉
  • screws – buy them in bulk from Screwfix in a couple of convenient sizes
  • nails – almost exclusively the gimp pins for frame construction
  • sticky stuff – Evostick wood glue, Gorilla glue and Unibond Power tape (for Correx)
  • Elastoplast (though Unibond Power tape and tissues work well) and antiseptic cream
  • tea – critical to keep hydrated properly … you might also need fruit cake
Tacwise nail gun

Tacwise nail gun …

The ‘joining tools’ is where I have gradually made concessions on power tools. A reasonable quality rechargeable electric drill/screwdriver is a huge timesaver and a nail/staple gun makes assembling everything from brood boxes to frames extremely easy (you’ll need to add nails/staples to the consumables list above). However, these power tools are a luxury and not a necessity. I’m also having to consider a table saw as I now no longer have an excellent local timber merchant (or anything but the big chain, big price, rubbish) who stocks a wide variety of ‘bee space friendly’ planed softwood. It’s only the affection I have for my fingers that’s stopping me …

Don’t do this at home

Don't do this at home ...

Don’t do this at home …

There are a number of things I think that are simply not worth attempting … these are items that are either already inexpensive, that are difficult to make without a lot of investment in tools or where it is difficult to make them at a quality good enough to justify the effort. In my view brood boxes and supers tick all three of these ‘exclusion’ rules … the cedar seconds are pretty inexpensive and readily available, they’re well made and go together easily and they should last pretty-much forever. I’ve made plywood boxes previously and wouldn’t do it again … too heavy and nothing like as long-lasting.

I don’t attempt any metalwork – other than the base of my steam wax extractor – but have heard of people making queen excluders, smokers and building their own honey extractors … again, hugely rewarding I’m sure, but needs too much time, tools and expertise than I have.

The art of the possible

I think the best things to build are those that meet one or more of the following criteria:

  • items that cannot be purchased at all (there are lots of these)
  • items that can be purchased but that are poorly designed and/or built (few of these)
  • items that can be purchased but only for silly money (lots of these)

For me, considering hive components, it turns out that it’s the parts that are essentially horizontal in the hive that seem to most often meet these criteria. These include:

  • Kewl floors – these are floors with a so-called ‘Dartington-type’ underfloor entrance. I think they offer advantages for the bees in terms of reduced robbing and wasp problems, and for the beekeeper by obviating the need for mouseguards and making transporting hives and vaporising oxalic acid easier. You can buy these from one supplier but the price is ridiculous and the design is sub-optimal in my opinion (so I’m not including a link).
  • a variety of split or division boards – these include conventional single entrance split boards, multi-entrance Snelgrove boards, slightly more complicated Horsley boards and clearer boards. I’d also include Cloake boards for queen rearing in this category. In all cases, these meet one or more of the qualifying criteria – some cannot be bought, those that can are not ideal and the prices are always simply daft. Thorne’s Snelgrove boards are about £35 each and can probably be made (better) for about a fiver … that’s one of my jobs for this winter. Their Cloake board is the same price. It does come with a queen excluder (but you’ve got lots of those already) but the shallow eke and Correx removable slide can be built from scavenged materials for almost nothing. There’s a very recent thread on the SBAi about building so-called ‘flight boards‘ from thick Correx for ~£2.70 each – these are dual entrance, dual-use, split boards which can be used as crownboards or used to divide strong colonies for swarm control or making increase.
  • perspex, insulated crownboards – unavailable to my knowledge (all of those for sale are uninsulated), very useful and relatively easy and inexpensive to build.
  • inexpensive, totally weatherproof, lightweight roofs – these can be built from Correx for well under £2, less than 25% of the price of the metalwork alone from Beehive bits or about 10% of the price of the – disappointingly poor quality – Thorne’s sale quality cedar roofs.

I only list Thorne’s above for convenience – their offerings are usually no worse or better (or differently priced) than any of the major beekeeping equipment suppliers. The second quality cedar broods and supers they sell at BeeTradex and the big annual shows are – with a little picking and choosing to avoid the terminally-warped (note that you’re well-advised to take care avoiding the terminally-warped at any of the annual beekeeping jamborees) – perfectly usable. Their first quality cedar broods, of which I have a few, are lovely (and so they should be at £42).

If you move away from hive components there are lots of additional opportunities for exploiting a little DIY skill and/or experiencing a little blood loss:

  • my honey warming cabinet was first described on this site over two years ago and is consistently the most searched-for (and possibly even read) page. With a little careful planning you can build one that’s far better insulated than commercially available, with better thermostatic control and heat circulation, that will also treble up (is there such a term?) as a super-heater to aid extraction and as a queen cell incubator. If you source the individual components carefully you can build one for 25-33% of the prices listed by big T or Maisemore’s.
  • honey bucket tippers are now available commercially – they can look beautiful but are eyewateringly expensive – but are a doddle to build for the price of a few scrap pieces of wood and two hinges.
  • my hivebarrow has more than paid for itself in saving hours of backbreaking work … one of the most useful things I’ve built and, as I get more decrepit, getting more useful by the year.

So, there you have it, you’ve now no need to attend the Fife Beekeepers AGM in early March … I’ll attribute the tiny audience for my talk to the fact you’ve all read about it in advance, rather than it being of no interest to anyone.

Of course, the three or four who do turn up are going to have trouble avoiding being voted onto the committee 😉

Finally, if you need any more convincing that beekeeping DIY makes sound financial sense, I present my final exhibit …

National hive dummy boards DIY

Dummy boards …

… these cost £6-7 from the beekeeping suppliers. No wonder they’re called dummy boards 😉

And don’t forget …

Measure twice, cut once, swear often